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Ideally, preventive maintenance will be performed before a breakdown or failure.

A) True
B) False

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The average time before breakdown of a machine is normally distributed and has a mean of nine weeks and a standard deviation of 1.5 weeks. If breakdown cost averages $1,500 and preventive maintenance costs $500, what is the optimal preventive maintenance interval?


A) 3.8 weeks
B) 8.4 weeks
C) 9.6 weeks
D) 6.9 weeks
E) 7.2 weeks

F) A) and B)
G) A) and C)

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In the broadest sense, preventive maintenance extends back to the installation stage of equipment and facilities.

A) True
B) False

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Potential costs of equipment breakdown do not include:


A) loss of output.
B) cost of idle workers.
C) damage to other equipment.
D) replacement of worn parts.
E) injuries.

F) C) and E)
G) B) and C)

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Breakdown maintenance is _____________; preventive maintenance is _________.


A) reactive; proactive
B) proactive; reactive
C) expensive; inexpensive
D) inexpensive; expensive
E) easy; hard

F) A) and B)
G) A) and D)

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Preventive maintenance is generally scheduled on the basis of:


A) planned inspections.
B) passage of time.
C) number of operating hours.
D) all of the choices.
E) none of the choices.

F) B) and E)
G) A) and D)

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Attempting to determine when preventive maintenance activities should be performed is called:


A) breakdown maintenance.
B) forecastive maintenance.
C) preventive maintenance.
D) predictive maintenancE.
E) corrective maintenance.

F) A) and B)
G) A) and C)

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A reactive approach to maintenance is _____________ maintenance.


A) planned
B) breakdown
C) proactive
D) predictive
E) Preventive

F) A) and B)
G) B) and D)

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The average time before breakdown of a machine is normally distributed and has a mean of 18 weeks and a standard deviation of three weeks. If breakdown cost averages $2,000 and preventive maintenance costs $1,400, what is the optimal preventive maintenance interval?


A) 16.4 weeks
B) 14.6 weeks
C) 16.9 weeks
D) 19.6 weeks
E) 21.3 weeks

F) A) and D)
G) A) and C)

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The goal of maintenance is to minimize cost.

A) True
B) False

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The major approaches used in plans to deal with breakdowns include all of the following except:


A) standby equipment.
B) inventories of spare parts.
C) operator repair of minor problems.
D) readily available repair personnel.
E) All are major approaches.

F) A) and B)
G) A) and E)

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In the area of maintenance, the Pareto phenomenon is reflected in the fact that:


A) all equipment justifies about the same expense.
B) a majority of equipment will justify considerable expense.
C) a few pieces of equipment will justify little expense.
D) a few pieces of equipment will justify considerable expensE.
E) no piece of equipment will justify major expense; it's better to replace.

F) None of the above
G) C) and D)

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Suppose that for a particular piece of machinery, the frequency distribution of monthly breakdowns is as follows:  Number of Breakdowns  Prob. 00.5010.2520.1030.1040.05\begin{array} { c c } \hline \text { Number of Breakdowns } & \text { Prob. } \\0 & 0.50 \\1 & 0.25 \\2 & 0.10 \\3 & 0.10 \\4 & 0.05\end{array} The cost of a breakdown is $2,000, and the cost of a preventive maintenance program is $2,000 per month. If the preventive maintenance program is adopted, the probability of a machine breakdown is negligible. How much better off per month would the firm be if it adopted preventive maintenance?


A) $100 worse off
B) $200 worse off
C) $100 better off
D) $200 better off
E) $2,000 better off

F) A) and D)
G) C) and D)

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Breakdown maintenance is best performed on a regularly scheduled basis.

A) True
B) False

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Ideally, preventive maintenance will be performed:


A) after a planned inspection.
B) after the passage of a specified period of time.
C) after a predetermined number of operating hours.
D) just prior to the start of the workday.
E) just prior to a breakdown or failurE.

F) B) and E)
G) All of the above

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The type of maintenance which is periodic in nature is:


A) breakdown maintenance.
B) predictive maintenance.
C) preventive maintenancE.
D) corrective maintenance.
E) all of the choices.

F) A) and E)
G) B) and D)

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