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Preventive maintenance is generally scheduled on the basis of:


A) planned inspections.
B) passage of time.
C) number of operating hours.
D) all of the choices.
E) none of the choices.

F) All of the above
G) A) and D)

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Which of the following would not improve the performance of a breakdown program?


A) more trained personnel
B) short lead times for replacement parts
C) standby equipment
D) cross-training repair personnel
E) reducing inventories of spare parts

F) C) and E)
G) A) and B)

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In the broadest sense, equipment and facilities preventive maintenance extends back to the:


A) design and selection stage.
B) procurement stage.
C) installation stage.
D) pilot-testing stage.
E) implementation stage.

F) B) and E)
G) A) and D)

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Breakdown maintenance is _____________; preventive maintenance is _________.


A) reactive; proactive
B) proactive; reactive
C) expensive; inexpensive
D) inexpensive; expensive
E) easy; hard

F) B) and C)
G) A) and E)

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Ideally, preventive maintenance will be performed:


A) after a planned inspection.
B) after the passage of a specified period of time.
C) after a predetermined number of operating hours.
D) just prior to the start of the workday.
E) just prior to a breakdown or failure.

F) B) and D)
G) A) and C)

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The average time before breakdown of a machine is normally distributed and has a mean of seven weeks and a standard deviation of 1.5 weeks. If breakdown cost averages $2,500 and preventive maintenance costs $500, what is the optimal preventive maintenance interval?

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An optimal maintenan...

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The goal of maintenance is to maintain the productive system in good working order while minimizing:


A) total preventive maintenance costs.
B) total breakdown maintenance costs.
C) total maintenance costs.
D) the difference between preventive and breakdown costs.
E) the ratio of breakdown to preventive maintenance costs.

F) A) and B)
G) B) and D)

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The optimum amount of preventive maintenance occurs when:


A) total breakdown costs are at a minimum.
B) total preventive maintenance costs are at a minimum.
C) each maintenance component cost is at a minimum.
D) total maintenance costs are at a maximum.
E) total maintenance costs are at a minimum.

F) A) and B)
G) All of the above

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The goal of maintenance is to minimize cost.

A) True
B) False

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Suppose that for a particular piece of machinery, the frequency distribution of monthly breakdowns is as follows:  Number of Breakdowns  Prob. 00.4010.3020.1530.1040.05\begin{array} { c c } \text { Number of Breakdowns } & \text { Prob. } \\\hline 0 & 0.40 \\1 & 0.30 \\2 & 0.15 \\3 & 0.10 \\4 & 0.05\end{array} The cost of a breakdown is $2,000, and the cost of a preventive maintenance program is $2,000 per month. If the preventive maintenance program is adopted, the probability of a machine breakdown is negligible. How much better off per month would the firm be if it adopted preventive maintenance?


A) $100 worse off
B) $200 worse off
C) $100 better off
D) $200 better off
E) $2,000 better off

F) A) and B)
G) A) and C)

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"Total productive maintenance" is best described as:


A) avoiding all breakdown maintenance.
B) doing a great deal of preventive maintenance to try to avoid breakdown maintenance.
C) a JIT approach that takes advantage of cross-training.
D) extending preventive maintenance back to design.
E) none of these.

F) A) and B)
G) All of the above

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Breakdown programs often are prioritized such that some equipment gets a lot of attention and other equipment gets very little. This typically reflects the fact that breakdowns are consistent with:


A) Pareto phenomena.
B) production interruptions.
C) supply disturbances.
D) cross-trained workers.
E) lean operations.

F) C) and E)
G) B) and D)

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Attempting to determine when preventive maintenance activities should be performed is called:


A) breakdown maintenance.
B) forecastive maintenance.
C) preventive maintenance.
D) predictive maintenance.
E) corrective maintenance.

F) B) and D)
G) B) and C)

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Pareto analysis (using the 80/20 rule) is one method of determining when preventive maintenance activities should be performed.

A) True
B) False

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Maintenance activities are often organized into the following two groups:


A) breakdown maintenance and preventive maintenance
B) breakdown maintenance and predictive maintenance
C) preventive maintenance and predictive maintenance
D) equipment maintenance and breakdown maintenance
E) equipment maintenance and buildings maintenance

F) A) and D)
G) C) and D)

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The type of maintenance which is periodic in nature is:


A) breakdown maintenance.
B) predictive maintenance.
C) preventive maintenance.
D) corrective maintenance.
E) all of the choices.

F) A) and B)
G) None of the above

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Ideally, preventive maintenance will be performed before a breakdown or failure.

A) True
B) False

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The average time before breakdown of a machine is normally distributed and has a mean of 18 weeks and a standard deviation of three weeks. If breakdown cost averages $2,000 and preventive maintenance costs $1,400, what is the optimal preventive maintenance interval?


A) 16.4 weeks
B) 14.6 weeks
C) 16.9 weeks
D) 19.6 weeks
E) 21.3 weeks

F) B) and D)
G) A) and E)

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